Heavy Duty Double Deep Pallet Racking System Manufactory
We are a professional manufacturer specializing in double deep racking with 14 years of production experience. Our products have been sold to over 50 countries. We offer services that include design, production, and installation according to our customers’ requirements. Welcome your inquiries for pricing.
| L*D*H (mm) | 2400*800*3000, 2700*900*4000 customizable |
|---|---|
| Color | Blue, Orange,Grey,White Customizable |
| Layer | 2Layer,3Layer, 4Layer, 5Layer, Customizable |
| Load Capacity | 1000kg, 2000kg, 3000kg, Customizable |
| MOQ | 10 sets |
| Weight | about 120-180 kg |
| Volume | 0.33CBM |
| Estimated Delivery Time | 15-25 days |
Additional information
What Is Double Deep Racking?
Double deep racking, also known as double-deep pallet racking, is a storage solution that places racks in double rows side by side, utilizing scissor-lift forklifts for placement and retrieval. This design significantly enhances warehouse utilization and selection efficiency. It is designed with aisle dimensions similar to those of Adjustable Pallet Racking (APR) systems and is particularly popular in the paper and plastics industries due to its efficient use of space.Double deep racks is a type of heavy duty beam racking system that is simple in structure yet offers a high storage capacity. It can store twice as much as standard beam racking systems, making it an ideal choice for industries such as food and beverage, daily necessities, pharmaceuticals, and packaging. The specifications of these racks can be adjusted according to customer needs, providing a flexible and efficient storage solution.
Free Design Drawings For You
Layout plan
Three-dimensional view
Renderings
Installation of Double Deep pallet rack
Initially, construct the upright frame by attaching the horizontal and diagonal braces with screws. Next, position the frame upright. Following that, place the horizontal beams into the designated slots on the uprights, ensuring both ends of the beam are at equal height. Lastly, secure the assembly with safety pins and implement proper stabilization techniques.
The Main Production Process Of Double Deep Pallet Racks
1
Punching Process
Holes are spaced along the entire length of the hanging plate at regular intervals, typically 50mm or 75mm apart, for attaching the cross beams.
2
Rolling Process
The uprights and beams are shaped from steel coil using rolling machinery, with beams often categorized as P beams and interlock beams, while uprights commonly feature diamond or teardrop holes.
3
Welding Process
By welding the hanging plate to the beam and the upright to the footplate, a secure connection is achieved, significantly enhancing the structural stability of the racking system.
4
Spraying And Baking Process
After welding, the product is polished, followed by the application of electrostatic powder coating technology on its surface, which is then cured in a high-temperature oven to guarantee a smooth finish.
5
Packaging Process
Reaching the final stage, once product manufacturing is concluded, we typically proceed with packaging the items intended for export. This step ensures protection against damage during long-haul transit and safeguards against corrosion from seawater exposure throughout the shipping process.
Our Products Are Packaged In The Following Ways
Air Bubble Film
Wooden Case
Pallet Packaging
Carton Box
What You Want To Know About Double Deep Pallet Racking System
It is about USD 11 to USD 15 per pallet position.
- Reach Capability:Double deep racking systems require forklifts that can reach into the second row of pallets without moving the first row. Ensure your forklift has an extendable reach feature or is a specialized deep reach forklift.
- Lift Height:Verify that your forklift can lift loads to the top level of your double deep racks. The lift height must meet or exceed the highest rack level.
- Load Capacity:Check the load capacity of your forklift. It must be capable of lifting the heaviest pallet loads you intend to store in the double deep racking, at full extension, without compromising stability.
- Fork Length:The forks on your forklift should be long enough to safely handle pallets in the second row without disturbing the first row. In some cases, special attachments or longer forks may be required.
The loading of heavy duty double deep pallet racking is 800kg-4000kg per layer.
Normal length of double deep racking is 2.3m,2.5m,2.7m, width is 800-1200mm. Suitable to the pallet size: 1200*800mm, 1200*1200mm,1200*1000mm,1000*1000mm,1100*1100mm.
- Increased Storage Density:By storing pallets two deep instead of one, double deep racking effectively increases storage capacity within the same footprint, making better use of available warehouse space.
- Reduced Aisle Space:Double deep configurations reduce the number of aisles needed, as pallets are stored in deeper racks. This can lead to a significant increase in space utilization, allowing for more product storage in the same warehouse area.
- Cost Efficiency:Double deep racking can be a more cost-effective solution that still offers a considerable increase in storage density without the need for extensive warehouse modifications or automation technology.
- Reduced Handling Time:By storing pallets two deep, the forklift travel time can be reduced, as operators can access two pallets from the same position, thereby improving operational efficiency.
Double deep racking typically follows a Last In, First Out (LIFO) inventory management system, which may not be suitable for all types of products, especially those with expiration dates or specific rotation needs. If you have various goods to store, it will take much time to take the goods, so double deep racking suitable the mass same goods in warehouse.
Yes, double deep racking can be integrated with Automated Storage and Retrieval Systems (ASRS), although this integration depends on the specific type of ASRS technology and the design of the warehouse operation. Integrating double deep racking with ASRS can enhance storage density and operational efficiency while minimizing the limitations associated with manual handling in double deep systems.
Double deep racking systems are particularly well-suited for industries and types of inventory where maximizing storage density is important and where the inventory turnover rate does not demand immediate access to all items at all times.Such as Manufacturing,Wholesale and Distribution,Food and Beverage,Retail Back-of-House,Automotive Parts,Electronics and Appliances,Paper and Printing,Chemicals and Pharmaceuticals,Third-Party Logistics.
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