Warehouse Mezzanine Racking System Factory
Mezzanine Racking consists of floors and racks, primarily increasing storage space. Utilizing the functionality of light-structured uprights and beams, it is suitable for most warehouses. Floor Racking significantly increases the utilization of space, suitable for small goods and manual picking. It is widely used in industries such as auto spare parts, electronic components, light industry, and the clothing sector.
| L*D*H (mm) | customizable |
|---|---|
| Color | Blue, Orange,Grey,White Customizable |
| Layer | 2Layer,3Layer Customizable |
| Load Capacity | 1000kg, 2000kg, 3000kg, Customizable |
| MOQ | 1 set |
| Weight | about 120-180 kg |
| Volume | 2 CBM |
| Estimated Delivery Time | 15-25 days |
Additional information
What Is Selective Mezzanine Racking System?
The mezzanine rack system involves constructing an intermediate mezzanine floor over an existing workspace or rack to increase storage space. These systems can have two or three floor and are suitable for storing light and medium sized items, ideal for both large quantities of varied items or small batches. Goods are typically transported to the second or third floors via forklift, hydraulic lift, or goods elevator, and then moved to specific locations using light trolleys or hydraulic pallet trucks. Such systems often use medium duty or heavy duty shelving as the main body and support for the floor panels, usually made from cold-rolled steel flooring, checkered steel plates, or steel grating panels. This type of system is widely applied in the automotive parts sector, car 4S shops, light industry, electronics, and other fields.
Free Design Drawings For You
Layout plan
Three-dimensional view
Renderings
Installation of Mezzanine Racking
To install mezzanine racking, begin by erecting the primary racking structure, positioning the columns vertically, and securing the beams into the columns’ designated holes with safety locks to prevent detachment. Once the base structure is stable, mount the mezzanine beams onto the rack’s columns and add the cross beams. Lastly, place the steel plates on the mezzanine beams and secure them to avoid shifting, completing the mezzanine racking installation.
The Main Production Process Of Warehouse Mezzanine Racking System
1
Punching Process
Holes are spaced along the entire length of the hanging plate at regular intervals, typically 50mm or 75mm apart, for attaching the cross beams.
2
Rolling Process
The uprights and beams are shaped from steel coil using rolling machinery, with beams often categorized as P beams and interlock beams, while uprights commonly feature diamond or teardrop holes.
3
Welding Process
By welding the hanging plate to the beam and the upright to the footplate, a secure connection is achieved, significantly enhancing the structural stability of the racking system.
4
Spraying And Baking Process
After welding, the product is polished, followed by the application of electrostatic powder coating technology on its surface, which is then cured in a high-temperature oven to guarantee a smooth finish.
5
Packaging Process
Reaching the final stage, once product manufacturing is concluded, we typically proceed with packaging the items intended for export. This step ensures protection against damage during long-haul transit and safeguards against corrosion from seawater exposure throughout the shipping process.
Our Products Are Packaged In The Following Ways
Air Bubble Film
Wooden Case
Pallet Packaging
Carton Box
What You Want To Know About Mezzanine Rack System
Installing mezzanine racking in a warehouse offers numerous benefits, significantly impacting storage, space utilization, operational efficiency，fully customized as your warehouse,Quick Installation and Scalability and so on.
The load capacity is depend on the usage of your mezzanine, making office or storage goods. Based on your needs, design the load-bearing range for each level.
Start to plan a mezzanine racking, you could consider the factors as below:
1.Purpose and Functionality
2.Load Capacity Requirements
3.Space and Layout
4.Structural Support
5.Access and Egress
6.Safety Features
7.Installation Impact
8.Cost and Budget
Yes. You can create additional office or workspace with mezzanine floor.
As known you request, the design time is within 12 hours. Production time is 15-25 days. Installing time is depend on your project.
Get Instant Quotes From Our Cost Engineers
You May Also Be Interested In These Products
