Heavy Duty Warehouse Shuttle Racking System Manufacturer
A shuttle rack, also known as a pallet shuttle system, is an advanced warehouse storage solution. It consists of a racking structure and a battery-powered pallet shuttle (a carriage) that moves autonomously along the tracks inside the storage lanes. Click the button as below for instant cost.
| L*D*H (mm) | 2400*800*3000, 2700*900*4000 customizable |
|---|---|
| Color | Blue, Orange,Grey,White Customizable |
| Layer | 2Layer,3Layer, 4Layer, 5Layer, Customizable |
| Load Capacity | 1000kg, 2000kg, 3000kg, Customizable |
| MOQ | 10 sets |
| Weight | about 120-180 kg |
| Volume | 0.33CBM |
| Estimated Delivery Time | 15-25 days |
Additional information
What Is Shuttle Racking System?
The shuttle rack system operates under a “First In, First Out” (FIFO) or “Last In, First Out” (LIFO) inventory management model, making it ideal for storing mass quantities of similar products with a high turnover rate. The shuttle is remotely controlled by an operator, who uses a handheld remote or a warehouse management system (WMS) to load, retrieve, or reposition pallets within the rack.
Free Design Drawings For You
Layout plan
Three-dimensional view
Renderings
Installation of shuttle rack
First, assemble the racking framework, ensuring uprights and beams are securely fastened. Next, install the guide rails within the racks for the shuttle to move on. Then, place the shuttle onto the rails, ensuring it’s correctly aligned and operational. Finally, test the system with a few pallets to confirm smooth operation and adjust as necessary for optimal performance.
The Main Production Process Of Shuttle Racks
1
Punching Process
Holes are spaced along the entire length of the hanging plate at regular intervals, typically 50mm or 75mm apart, for attaching the cross beams.
2
Rolling Process
The uprights and beams are shaped from steel coil using rolling machinery, with beams often categorized as P beams and interlock beams, while uprights commonly feature diamond or teardrop holes.
3
Welding Process
By welding the hanging plate to the beam and the upright to the footplate, a secure connection is achieved, significantly enhancing the structural stability of the racking system.
4
Spraying And Baking Process
After welding, the product is polished, followed by the application of electrostatic powder coating technology on its surface, which is then cured in a high-temperature oven to guarantee a smooth finish.
5
Packaging Process
Reaching the final stage, once product manufacturing is concluded, we typically proceed with packaging the items intended for export. This step ensures protection against damage during long-haul transit and safeguards against corrosion from seawater exposure throughout the shipping process.
Our Products Are Packaged In The Following Ways
Air Bubble Film
Wooden Case
Pallet Packaging
Carton Box
What You Want To Know About Shuttle Racking System
A shuttle rack system significantly enhances warehouse storage efficiency through several key mechanisms:
High-Density Storage: By utilizing the depth of the storage lanes more effectively, shuttle racks minimize the need for multiple aisles, allowing for a higher density of pallet storage within the same footprint. This maximizes space utilization and can dramatically increase the warehouse’s overall storage capacity.
Faster Load and Unload Times: The pallet shuttle automates the movement of pallets in and out of the storage lanes, reducing the time required for loading and unloading compared to traditional forklift operations. This automation speeds up warehouse operations and increases throughput.
Reduced Labor Costs: Automation with shuttle racks minimizes the need for manual forklift operations, leading to reduced labor costs. It allows warehouse staff to focus on other productive tasks, thereby improving operational efficiency.
Improved Safety: Since the shuttle system minimizes the need for forklifts to enter the storage lanes, the risk of accidents and damage to the rack structure is significantly lowered. This not only ensures the safety of the warehouse personnel but also helps in maintaining the integrity of the stored goods.
Yes, shuttle rack systems are well-suited for cold storage environments. They are designed to operate efficiently in low-temperature conditions, often as low as -30°C (-22°F). The shuttle’s battery and components are specifically engineered to withstand cold temperatures, ensuring reliable performance and minimizing the need for manual labor in harsh conditions. This capability makes shuttle rack systems ideal for frozen foods, pharmaceuticals, and any other products requiring refrigerated storage, enhancing both operational efficiency and product integrity in cold storage warehouses.
Shuttle rack systems are ideal for storing a wide range of products,such as Perishable Goods, Bulk Items, Uniform Products, Seasonal Products, Cold Storage Products, High-Value Items and son on.
Shuttle rack systems are designed with flexibility to accommodate different pallet sizes, ensuring a wide range of products can be stored efficiently. Here’s how they adapt to various pallet dimensions:
Adjustable Rail Widths: The rails within the shuttle rack lanes on which the shuttle operates can be adjusted to fit different pallet widths. This adjustment allows the system to handle pallets of various sizes securely.
Programmable Shuttle Units: The shuttle units themselves can be programmed to recognize and work with different pallet sizes. This ensures that the shuttle properly positions itself to pick up or deposit pallets without causing damage or misalignment.
Modular Design: Shuttle rack systems often feature a modular design, allowing for the configuration of racks to suit the depth of different pallets. This design flexibility ensures that each pallet is stored efficiently, maximizing space utilization.
Customizable Lanes: The depth of storage lanes can be customized based on the size of the pallets being stored. This customization ensures that both short and long pallets can be accommodated within the same system, if necessary.
Variable Height Levels: The vertical space between levels in a shuttle racking system can be adjusted to accommodate the height of different pallets, ensuring that taller items have sufficient clearance while maximizing storage density.
Multiple Shuttle Options: Some systems offer different shuttle models designed to work with specific pallet sizes or weight capacities, allowing warehouses to choose the shuttle that best fits their inventory profile.
The maximum load capacity of a shuttle in a shuttle rack system typically ranges from 1000 kg to 1500 kg for standard models.
Operators control the shuttle in a shuttle rack system using a remote control or a warehouse management system (WMS) interface. These control methods allow for precise command over the shuttle’s movements, including loading, unloading, and repositioning pallets within the racking system.
The cost is about USD 70- USD 80 per pallet position.
Many factors affect the charged times, such as the loading, the intensity of warehouse operations and environmental conditions. You could tell your idea, then will recommend you best solution.
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